The future of warehouse intelligence
Real-time accuracy for every pallet lane.
PalleTrac turns Pallet Flow and Shuttle racking into a live, data-driven monitoring system, giving warehouse teams accurate stock counts, obstruction alerts, and FIFO visibility in real time.
Live
occupancy maps
Smart
lane alerts
FIFO/LIFO
dwell tracking
Key problem and solutionKey problem and solution
Dynamic storage has been operating with blind spots.
In bulk storage blocks, “close enough” stock counts create expensive uncertainty. Open lanes, manual checks, and best estimates cannot keep pace with fast-moving warehouses.
The problem
Stock is hidden inside the system.
Traditional Pallet Flow and Shuttle racking makes it difficult to conduct accurate physical counts without disrupting operations.
- Inaccurate stock holding and replenishment decisions
- Broken pallets or fallen product blocking lanes unnoticed
- Expired or slow-moving pallets missed during rotation
The solution
A live intelligence layer for every lane.
PalleTrac uses integrated proximity sensors, lane controllers, and cloud reporting to make each storage lane visible, countable, and auditable in real time.
- Instant occupancy status across pallet lanes
- Automatic alerts for obstructions and system issues
- Timestamped entries for dwell time and FIFO control
What the system delivers
From hidden storage blocks to live operating intelligence.
PalleTrac connects physical rack activity to a cloud interface, so operational teams can see stock position, lane status, and pallet age without relying on manual lane checks.
01
No more best estimates
Know exactly how many pallets are in each monitored lane.
02
Issues surface instantly
Detect blocked lanes and possible hardware faults early.
03
Freshness becomes visible
Use timestamped pallet entry data to support FIFO rotation.
Technology behind the intelligence
A scalable daisy-chain system built into the rack.
The hardware is designed to be discreet, reliable, and scalable from focused installations to large distribution centres.
01
Pallet sensors
Protected sensors sit within rack bracing and detect pallet presence with precise proximity monitoring.
02
Lane controller
The lane brain processes sensor data locally, shows floor staff a front-facing status screen, and pushes updates to the cloud.
03
Daisy-chain scaling
Multiple lanes connect cleanly through the system architecture, keeping expansion simple as your storage operation grows.
04
Cloud interface
Managers get real-time maps, reports, alerts, and system health visibility from the floor or from anywhere off-site.
Warehouse in hand
Total visibility without walking every aisle.
The web interface converts rack activity into simple operational intelligence, so teams can act before small issues become expensive slowdowns.
Why choose PalleTrac
Three high-value wins for warehouse management.
Built by Optima Storage Solutions for the realities of dynamic bulk storage, PalleTrac focuses on the operational problems that cost the most when they stay invisible.
01
Accurate live stock take
Remove guesswork from stock counts. Know exactly how many pallets are held in each monitored rack at any given minute.
02
Lane obstruction detection
Identify blocked lanes caused by damaged pallets or fallen product before they create bottlenecks in the operation.
03
Expiry and freshness tracking
Timestamp pallet entry, track dwell time, and support stock rotation with digital FIFO precision.
Built for dynamic storage
Ideal for high-density pallet environments where visibility matters.
Pallet Flow installations
Shuttle systems
Bulk storage blocks
Distribution centres
Food and freshness-sensitive stock
Fast-moving logistics operations
Ready to eliminate invisible warehouse costs?
See the Smart PalleTrac System live.
Talk to Optima Storage Solutions about turning your Pallet Flow or Shuttle racking into a real-time monitoring environment.
